Some flooding earlier this month stopped work for a bit and has slowed the pace as everything is currently still drying out in the center of the shop. I am hoping that by the time I return from IHS, everything will be dry and ready to return to full function.

Moving day has been set for July 16 to Greensboro, North Carolina. The shop will be idle for about 3 weeks while I prepare the new shop and get everything up and running.

I am looking at a very smooth and fast second half of the year so those that are a little farther down the list may not be so affected. Those that are at the top and have been waiting patiently, I sincerely thank you.

Congratulations to Andrew McAfee on the recent release on his album “A Passionate Horn”. Andrew was an early supporter of efforts to get the horn shop started and has been a great friend and advocate ever since. His new CD was recorded on a horn I made for him in 2010 and and he sounds amazing!!

Please enjoy this recording and preview samples at CD Baby. You can download it as an mp3 or order from Andrew’s website. If you’d like, you can first read some reviews!

Most importantly, I have decided to post the list publicly and no longer give estimates of waiting time. I just have no way to anticipate things that interrupt the horn making schedule. When your horn comes up on the list you can still expect weekly updates as your horn is in progress, but I am finding that giving estimates for horns 6  months to two years away is extremely difficult and unsustainable. Also complicating matters is that I still make time to experiment and innovate which I will continue to do for what I hope is a long career.  I will be more than happy to give you a pseudonym if you would rather remain anonymous.

For those who do not yet know, I will be relocating the workshop to North Carolina next year, sometime between April and July. I will be most likely be in a city within driving distance of Elon university (Greensboro, Burlington, Hillsboro, etc). I do not yet know how long the relocation will take, as I’ve never moved 2 tons of equipment across the country before! There will be some period of delay during the first half of the year, hopefully no more than 1 month.

This unplanned move was the result of a great opportunity as my very talented wife got a new job at Elon University, but has turned a 5 year plan into a 9 month plan. I went back and finished my masters at IU on an accelerated schedule and am finishing up the renovations that I began on the house in preparation for selling it (hopefully) early next year.

I have returned to a full time horn building schedule and hopefully horns will be coming fast and furious!

I hope everyone has a safe and restful holiday with family and friends!

• Monday 10- 1, 2- 5
• Tuesday 9- 1, 2-5
• Wednesday 9- 1, 2-5
• Thursday 9- 2
• Friday 9- 1, 2-5
• Saturday 9-noon

Since Rick and I will have keys to our room, I am able to schedule private showings any time the official exhibits are closed. Please send me an email at jacob@ medlinhorns.com if you would like to schedule a time to meet and play the horns.

http://www.southeasthornworkshop.org/

I am now happy to announce the arrival of my conversion 667, an affordable option for people not in the market for a top of the line custom horn. Many makers have worked on modifications of this horn, but none have taken it quite so far. My conversion takes a stock 667 and converts it into a horn that enjoys the sound and feel of a hand-made custom horn at a fraction of the cost! The cost of this build includes a new 667 which I will order with the specs needed for a successful conversion.

I feel that the 667 is the best stock Geyer style horn out there with the fewest mechanical issues and good workmanship. The layout of the valves is great and it is put together in a way that makes it easy for me to work with.

The conversion targets a couple of common issues with the 667. The first is that playing at A=440 requires the main tuning slides to be pulled over an inch. This causes a gap at the bottom of the tuning slide and increases the distance between bracing points. A solution for this is to add that length to the new branches and after conversion, the pulls are less than half an inch.

Secondly, the way that the short F branch is bent causes internal stress on the main F tuning slide. On many 667s, you must squeeze the outer legs together in order to get the slide back in after emptying. I have another post about that here. The conversion rebuilds that branch to make the slide pull nice and smooth and also to release that tension.

Additionally, the new F branch is bent in order to allow for long solder joints to be added between the F branch and the 1st branch. I also introduce some hard tubing to give the horn better “grooves” or “slots”. The new mouthpipe give nice interesting colors to the sound while increasing the security in the high register.

The base conversion involves:

1. Stripping the instrument of lacquer
2. Hand lapping the valves and slides for smooth action
3. Cutting the bell with an Alexander compatible ring
4. Adding a brace to the first branch/ bell connection
5. Rebuilding and lengthening the F side (short and long branches)
6. Adding long solder joints between long F and first branch
7. Installing a new longer Medlin mouthpipe with Amado waterkey
8. Testing and balancing the instrument.

Extras that are available for an additional cost include:

1. New Medlin bell flare
2. Adjustable pinky hook
3. Clebsch strap
4. Rebuilt thumb lever which includes an adjustable paddle.

New orders are added to the wait list in the same fashion as the double horns. No deposit is necessary however the balance is due in full before the horn is started. The build takes approximately 1-2 weeks.

Its been a great year out here in Indiana! I wanted to start out with a recap of some highlights from a great 2010!

Attracted professional interest- This was a huge benchmark for me and let me know that my philosophies for building horns and working with players was a good and sustainable one. I mailed a horn to a member of the Sydney Symphony, the retired principal of the North Carolina Symphony and took orders from members of the Cincinnati, Portland, and Dallas Symphonies. The fact that professional players are willing to trust my horns with their careers is humbling and something that I plan not to forget.

Switched to Meinlschmidt valves- I am enjoying the new valves, they are well finished and accurate. It makes building good parallel valve slides much easier because I can use the spacing jig that I built for every slide and know that it will fit every valve section that I use. They also wear extremely well and should be at least 20 year valves.

New mouthpipe designed and turned- The new pipe is a mathematically improved version of the old mandrel that I discovered while working in Rick Seraphinoff’s shop a few years ago. The pipe had amazing qualities but was rather bumpy as the lathe it was made on was too small to do an accurate job. I used some calculations to get the taper dimensions and then turned a new mandrel on a much larger lathe. The new pipe has the same great intonation and complex sound but has a more stable note center and better accuracy.

Moved into the new shop- My moving the shop eliminated an hour and a half daily commute which has contributed to more horns being made last year compared to 2009. It is filled with machinery and tools that I picked or made to combine my love for artisan craftsmanship with technology that helps me make accurate, repeatable parts. Come for a visit!

2010 was a great year and I am looking forward to an even better 2011!